What Problems Should Be Paid Attention To When The Assembly Line Is In Daily Operation?

- Feb 04, 2019-

Mechanical manufacturing is the trend of global industrial development, and conveyor line is the main production driving force of this development. Today XINBEX transmission will tell you about the problems that need to be paid attention to during the daily operation of the assembly line.


1, start and stop


The conveyor should be started at no load and should be idling when possible when parked. Starting under load conditions not only increases the strain of the equipment, but also directly causes breakage. If, in some special cases, the belt line or hoist must be stopped under load, a return gear must be used to prevent reverse movement and material build-up at the end.

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2, inspection and lubrication


In order to facilitate inspection and lubrication, it is necessary to provide passages, platforms and railings, pedals or permanent ladders around the assembly line for easy access. The spacious upper space, convenient inspection holes, sufficient light, dry pits and tunnels are all material conditions for easy inspection and lubrication.

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In order to be able to perform thorough inspections and lubrication frequently, there is also a lubrication and inspection work plan. The content requirement is first to determine a correct set of procedures, and secondly, in order to successfully implement these procedures, a clear post responsibility system must be established. Usually a preliminary part lubrication and maintenance chart is prepared. This chart is signed by the responsible person after completing the specified work task according to the specified time.


3, the size of the largest piece

The maximum size of the material loaded onto the conveyor must be kept within the design and must be strictly enforced.


4, to prevent overload


The flow rate of the incoming equipment must be adjusted to within its energy permit. If it is inevitable to load too much, set up a properly sized funnel and use a suitable feeder to unload the material. Material spills must be avoided, especially those that are susceptible to damage to the belt drive section. This is because these scattered objects can easily bury or jam the moving parts of the transmission parts, causing mechanical failure or damage.

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5, seasonal operation


If the operation is seasonal (ie, there is a long period of time to idle), the equipment must be disassembled, cleaned, lubricated and preserved when not in use. If the removal is not easy, the idle equipment must be operated periodically for a short period of time so that its working parts are often kept flexible.


6, overload protection

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Despite being very careful, there may be accidental or accidental blockages. In this case, the chain conveyor or the complete machine may reach the breaking load. A suitable method is to install an overload protector on the conveyor line. This type of protection must be checked regularly (preferably once a month) and its effect is certainly valid.


First, check the electrical, pneumatic and hydraulic circuit connections. If no problems are found in the above three steps, then check all circuits. Check if the wires in the circuit are short-circuited, especially if the wires in the wire slot are broken by the wire slot. Inspect the air tube for damaging creases. Check if the hydraulic hose is clogged. If the trachea has a serious crease, replace it immediately. The hydraulic tubing should be replaced.